Generation of granular sludge in ESGB reactor after 3 months
startup was successfully performed. The reactor could be stably
operated in the OLR range of 7 - 20 kg CODm-3d-1 with average
COD removal of over 80%. Biogas conversion yield for NRP
wastewater was 0.37 L/g removed COD.
2) Applicability and appropriate conditions for MAP
precipitation in the nutrient recovery from the NRP wastewater
were clarified. The optimal pH for MAP precipitation was 9.5, at
which nearly 45% of phosphate-P in NRP wastewater could be
recovered without addition of magnesium source. In the case of
magnesium addition, the optimal Mg2+ : PO43- molar ratio and
phosphate-P removal efficiency were 1.2 : 1.0 and 93.3%,
respectively. When both magnesium and phosphate were added,
the optimal Mg2+ : NH4+ : PO43- molar ratio was 1.4 : 1.0 : 1.0, at
which the removal efficiencies of phosphate-P and ammoniumN, were 97.1% and 80.9% respectively.
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processes to
improve the system performance in the simultaneous removal of
organic and nutrients substances in NRP wastewater.
2. Objectives of the thesis
The objective of this study is to develop an energy and
nutrients recovering wastewater treatment process combining
physicochemical and biological methods for NRP wastewater.
3. Main research content of the thesis
1) Overview of current technologies for treatment of NRP
wastewater;
2) Study on removal of organic substances and energy
recover from NRP wastewater by Expanded Granular Sludge
Bed (EGSB) reactor;
3) Study on simultaneous recovery of nitrogen and
phosphorus from NRP wastewater by Magnesium Ammonium
Phosphate (MAP) precipitation method;
4) Study on simultaneous removal of organic and nitrogen
substances from anaerobically treated NRP wastewater in
modified Sequencing Batch Reactors (SBRs);
5) Proposal of an energy and nutrients recovering wastewater
treatment process for NRP wastewater.
3
CHAPTER 1. LITERATURE REVIEW
This chapter presented the following contents: Overview of the
natural rubber processing industry; Characteristics of NRP
wastewater; The situation of study and treatment of NRP
wastewater in domestic and oversea; Wastewater treatment methods
related to the thesis; Existing problems in NRP wastewater
treatment in Vietnam; and Study orientation of the thesis.
The review showed that the study and treatment of NRP
wastewater have attracted great attention in past decades in the
world and Vietnam as well, and achieved relatively good results.
However, previous studies have mainly focused on the treatment of
organic matter in wastewater without paying attention to the
treatment of nitrogen substances, as well as the recovery of energy
and nutrients.
CHAPTER 2. REMOVAL OF ORGANIC MATTER AND
RECOVERY OF ENERGY BY EGSB REACTOR
2.1. Materials and research methodology
1) Materials, chemicals, and equipment
Wastewater: Simulated wastewater (wastewater prepared from
coagulation process of natural rubber latex in the laboratory) was
used for the start-up period of EGSB reactor. Real NRP
wastewater was used for further studies.
Seed sludge: Anaerobic sludge from an UASB of Sai Gon - Me
Linh Brewery was used as seed sludge.
4
Experimental equipment: An EGSB reactor with a reaction
volume of 13.5 L and a height of 155 cm, divided into reaction
zone (I) and settling zone (II) as shown in Figure 2.3 was used.
1. Control box
2. Wastewater tank
3. Wastewater supply pump
4. Scum breaking pump
5. Circulating pump
6. EGSB reactor
7. Treated wastewater tank
8. Gas measuring device
I. Reaction zone
II. Setting zone
Figure 2.3. Experimental EGSB system
2) Research methodology
Experimental procedure
Wastewater from the wastewater tank (2) was pumped into
the bottom of the EGSB reactor (6), flowed up through the sludge
bed in the reaction zone (I), entered the settling zone (II), then
flowed into the treated water tank (7). Volume of generated
biogas from the reactor was measured by the gas meter (8).
Experimental conditions
The EGSB reactor was started up with simulated wastewater
(27 days) and real NRP wastewater (60 days) by a gradual
increase in organic loading rate (OLR). After the steady state
reached, effects of OLR in the range of 7 – 20 kg CODm-3d-1 on
COD removal, biogas generation and the system stability were
investigated using the real NRP wastewater.
1
2 7 8
6
I
. .. ..
.. ..
.. ..
.. ..
.. ..
.. ..
.. ..
.. ..
II
3
4
5
5
2.2. Results and discussion
1) Development of anaerobic granular sludge
On day 27 On day 87
Figure 2.5. Anaerobic granules of EGSB reactor during start-up
period
The EGSB reactor start-up was performed for 87 days to
form anaerobic granules. After 27 days of starting, anaerobic
granules appeared, and particles with size of 0.5 - 1.0 mm
accounted for 38.5% of activated sludge in the EGSB reactor.
After 87 days, the amount and size of anaerobic granules in
EGSB reactor has increased significantly: at the lower part of the
sludge layer, the particles with dimensions of 0.5 - 1.0 mm and
1.0 - 2.0 mm accounted for 45.5% and 35.4%, respectively; in
the upper part of the sludge layer, these percentages were 62.6%
and 18%, respectively. The image of anaerobic granules on days
27 and 87 is shown in Figure 2.5.
2) COD removal
COD removal efficiency of the EGSB reactor after start-up
period is shown in Figure 2.8. The results show that COD
treatment efficiency was quite stable in the experimental modes
and tended to decrease in the first days after an increase of OLR,
but quickly stabilized in each experimental mode (about 5 days).
In particular, when changing from mode (II) to mode (III) with a
6
large increase in OLR (from 11.3 to 17.7 kg CODm-3d-1), COD
removal efficiency dropped sharply, then gradually ascended but
fairly slowly. Sludge concentration in the EGSB reactor at this
period was still not high, therefore the effect of OLR was very
clear. COD removal efficiency in the modes (I), (II), (IV) and (V)
are all over 80%, and that at OLR 19 kg CODm-3d-1, was 82.5%.
Although this efficiency was lower than those at OLRs of 7.7 and
10.8 kg CODm-3d-1, it was also a relatively high.
Figure 2.8. COD removal efficiency of EGSB reactor during
steady operation period
OLR (kg CODm-3d-1): (I) = 7.7; (II) = 11.3; (III) = 17.7; (IV) = 19.0; (V) = 10.8
3) Biogas generation yield
Figure 2.13 shows that generated biogas amount increased
when OLR increased. The average generated biogas amount at
different OLR modes from (I) to (V) at standard conditions was
33,6, 44.5, 63.9, 76.6, and 44.2 L/day, respectively.
The results in Figure 2.15 show that generated biogas
amount at standard conditions was directly proportional to the
amount of removed COD. The average biogas conversion yield
0
20
40
60
80
100
0
2000
4000
6000
8000
10000
85 95 105 115 125 135 145 155
C
O
D
r
e
m
o
v
a
l
e
ff
ic
ie
n
c
y
,
%
C
O
D
,
m
g
/L
Operation time, day
COD in influent COD in effluent Efficiency
I II III IV V
7
at the standard conditions for all study modes was 0.37 L/kg
removed COD.
Figure 2.13. Generated biogas amount in the steady period
OLR (kg CODm-3d-1): (I) = 7.7; (II) = 11.3; (III) = 17.7; (IV) = 19.0; (V) = 10.8
Figure 2.15. The relationship between the generated biogas
amount and the amount of removed COD
y = 0.371x
R² = 0.9174
0
20
40
60
80
100
50 100 150 200 250
G
en
er
a
te
d
b
io
g
a
s
a
m
o
u
n
t
a
t
st
a
n
d
a
r
d
c
o
n
d
it
io
n
,
L
/d
a
y
Amount of removed COD, g COD/day
20
40
60
80
100
5
10
15
20
25
80 90 100 110 120 130 140 150 160
G
en
er
a
te
d
b
io
g
a
s
a
m
o
u
n
t
a
t
st
a
n
d
a
r
d
c
o
n
d
it
io
n
,
L
/d
a
y
O
L
R
,
k
g
C
O
D
m
-3
d
a
y
-1
Operation time, day
OLR Amount of biogas
I II III IV IV
8
CHAPTER 3. RECOVERY OF NUTRIENTS BY MAP
PRECIPITATION
3.1. Materials and research methodology
1) Materials, chemicals and equipment
Wastewater: Wastewater used in this study was the effluent of
the EGSB reactor.
Chemicals: MgCl26H2O and H3PO4 were used as additional
magnesium and phosphate sources.
Equipment: A Jar-Test was used for MAP precipitation.
2) Research methodology
Experiments: MAP precipitation were performed at different pH
values and Mg2+ : NH4+ : PO43- molar ratios of (molar ratios were
changed by adding MgCl2 and H3PO4 solutions). After reaction,
the reaction solution was let to settle and filtrated to obtain the
precipitate. P-PO43-, N-NH4+ and Mg2+ in the filtrate was analyzed
to determine treatment efficiency. The precipitate was washed,
dried, and used to determine MAP amount and composition of Mg,
N, and P elements in the MAP precipitate.
Analysis: MAP crystal dimension was determined by SEM
images. MAP composition was determined through EDX
spectrum analysis.
3.2. Results and discussion
1) MAP recovery without magnesium addition
NRP wastewater, in addition to ammonium and phosphate,
contains significant amounts of magnesium. Therefore,
increasing wastewater pH to the appropriate value can result in
MAP precipitation by reaction (1.3).
9
Mg2+ + NH4+ + HPO42- + 6H2O MgNH4PO46H2O↓+ H+(1.3)
The results in Table 3.2 show that phosphate-P removal
increased from 15.6% at pH 7.5 to 44.7% at pH 9.5 and tended
to slightly increase as pH continued to increase to 11.5. On the
other hand, ammonium-N removal increased from 3.6% at pH
7.5 to a maximum value of 13.1% at pH 9.5, and then gradually
decreased to 5.0% as the pH continued to increase to 11.
Table 3.2. P, N and Mg removal without magnesium addition
at different pH
pH
Concentration after MAP
precipitation (mg/L)
Removal efficiency (%)
PO43-–P NH4+–N Mg2+ PO43-–P NH4+–N Mg2+
7.5 119 214 15.0 15.6 3.6 70.0
8.0 107 209 8.8 24.1 5.9 82.4
8.5 97 204 6.5 31.2 8.1 87.0
9.0 90 197 4.0 36.2 11.3 92.0
9.5 78 193 1.8 44.7 13.1 96.4
10.0 77 198 1.6 45.4 10.8 96.8
11.0 76 211 1.3 46.1 5.0 97.4
Because MAP is soluble in acidic environment, the suitable
environment for MAP precipitation is alkaline. However, in an
alkaline environment, Mg2+ also reacts with PO43- and OH- to
form precipitates of Mg3(PO4)2 and Mg(OH)2. Therefore, at the
higher the pH, the more these precipitates form, resulting in
reduction of the magnesium source for the MAP forming
reaction. Thus, when pH is over a certain value, ammonium-N
10
removal efficiency will decrease. This result explains why the
MAP precipitation optimally occurs at a certain pH range.
The initial molar ratio of Mg : PO43- in the wastewater was
0.46 : 1.0 (in MAP, it is 1.0 : 1.0), therefore, theoretically, the
maximum phosphate-P removal via the MAP precipitation is
46%. At pH 9.5, the removal efficiency of P-phosphate is 44.7%,
rather high in comparison to theorical value.
at pH 9,5
at pH 11
Figure 3.3. SEM image of MAP crystal
at pH 9,5
at pH 11
Figure 3.4. EDX spectrum of the MAP precipitate
In this study, suitable pH for MAP recovery was about 9 -
10. At this range, MAP precipitation was clearly observed.
MAP crystals were easy to settle and could be observed with
the naked eyes, and had a large length of 300 - 383 µm. The
70,6 µm
383 µm
328µm
11
removal efficiencies of phosphate-P and ammonium-N at pH
9.5 were 44.7% and 13.1%, respectively. At pH 11, beside MAP
crystals with small size, hardly settable fine flocks also
appeared (Fig. 3.3).
EDX spectrum (Figure 3.4) and data of chemical
composition show that: the mass percentages of the P, Mg and
O elements in MAP at pH 9.5 are 14.3%, 10.8% and 54.3%,
respectively. These percentages are similar to those in pure
MAP. At pH 11, beside the above main elements, there were
many other elements such as C, Na, K and Ca in the MAP
precipitate. The mass percentages of P, Mg and O elements
were 7.4%; 6.0% and 44.2%, respectively, quite lower than
those in MAP obtained at pH 9.5.
2) MAP recovery with magnesium addition
In NRP wastewater used in this study, the molar ratio of
Mg2+ : NH4+ : PO43- was 0.46 : 3.5 : 1.0, while this ratio in pure
MAP is 1.0 : 1.0 : 1.0. Therefore, to improve the recovery of
phosphate-P, addition of external magnesium source is required.
Table 3.5. Effect of Mg2+: PO43- molar ratio on P and N removal
Mg2+ :
PO43-
molar
ratio
Concentration after MAP
precipitation (mg/L)
Removal efficiency (%)
PO43-–P NH4+–N Mg2+ PO43-–P NH4+–N Mg2+
0.6 : 1 65.3 185 3.2 53.7 16.7 95.1
0.8 : 1 34.2 173 3.3 75.7 22.1 96.3
1.0 : 1 15.6 163 2.8 88.9 26.6 97.4
1.2 : 1 9.4 159 2.5 93.3 28.4 98.1
1.4 : 1 9.2 161 3.4 93.5 27.5 97.8
12
Mg2+ :
PO43-
molar
ratio
Concentration after MAP
precipitation (mg/L)
Removal efficiency (%)
PO43-–P NH4+–N Mg2+ PO43-–P NH4+–N Mg2+
1.6 : 1 9.1 174 3.6 93.5 21.6 97.9
Table 3.5 show that, removal efficiencies of phosphate-P
and ammonium-N reached the best value of 93.3% and 28,4%,
respectively, at the Mg2+ : PO43- molar ratio of 1.2 : 1.0.
3) MAP recovery with addition of both magnesium and
phosphate
MAP recovery efficiency
In order to increase the efficiency of N-ammonium removal
and MAP recovery, it is necessary to add external sources of
magnesium and phosphate.
Table 3.7. Effect of Mg2+ : NH4+ : PO43- molar ratio on P and N
removal efficiencies
Mg2+ : NH4+
: PO43- molar
ratio
Concentration after MAP
precipitation (mg/L)
Removal efficiency (%)
PO43-–P NH4+–N Mg2+ PO43-–P NH4+–N Mg2+
0.6 : 1.0 : 1.0 214.0 154.3 8.2 56.5 30.5 96.4
0.8 : 1.0 : 1.0 117.0 138.6 9.6 76.2 37.6 96.8
1.0 : 1.0 : 1.0 36.5 106.5 11.3 92.6 52.0 97.0
1.2 : 1.0 : 1.0 27.4 61.2 13.2 94.4 72.4 97.1
1.4 : 1.0 : 1.0 19.6 42.4 15.6 96.0 80.9 97.1
1.6 : 1.0 : 1.0 15.2 56.4 22.7 96.9 74.6 96.3
1.8 : 1.0 : 1.0 14.3 97.1 28.4 97.1 56.3 95.9
13
The results in Table 3.7 show that the highest N-ammonium
removal efficiency of 80.9% was obtained at Mg2+ : NH4+ : PO43-
molar ratio of 1.4 : 1.0: 1.0. As a result, the optimal Mg2+ : NH4+
: PO43- molar ratio for the simultaneous removal of both N-
ammonium and P-phosphate was 1.4 : 1.0 : 1.0.
Analyzation of obtained MAP product
MAP sample obtained at pH = 9.5 and Mg2+ : NH4+ : PO43-
molar ratio of 1.4 : 1.0 : 1.0 was taken for SEM and EDX
analysises to evaluate the crystal size and composition of the
MAP product. The results show that the precipitate was clear
crystals, and had white color mixed with dark brown color and
many stains on its surface (Figure 3.12), possibly due to the
organic components in wastewater and/or other precipitates
formed during the MAP precipitation. The mass composition of
the P, Mg, O elements was 13.6%, 11.4%, 59.4% respectively.
This composition is nearly similar to that in pure MAP (12.6%,
9.9% and 65.3%). In addition, the precipitate also contained
11.2% C and other substances.
(a) (b)
Figure 3.12. MAP precipitate (a) and its SEM image (b)
14
CHAPTER 4. SIMULTANEOUS REMOVAL OF
ORGANIC MATTER AND NITROGEN IN MODIFIED
SBRs
4.1. Materials and research methodology
1) Materials, chemicals, and equipment
Wastewater: Wastewater in this study was the effluent of the
EGSB reactor.
Seed sludge: Activated sludge from an oxic/anoxic biological
tank of Hanoi Plastic Company was used as seed sludge.
Equipment: Two similar modified SBRs with an effective
volume and a working height of 15 liters and 1.34 m,
respectively, were used (Figure 4.1).
1. Wastewater container
2. Wastewater supply pump
3. Wastewater supply pipe
4. Modified SBR
5. Automatic valve
6. Effluent tank
7. Air blower
8. Air flowmeter
9. Air diffuser
10. Controller
I. Oxic zone; II. Anoxic zone
Figure 4.1. Modified SBR system
2) Research methodology
Experimental procedure
Wastewater
2
8
7
1 6
A
ir
E
ff
lu
en
t
3
10
9
4
5
I I
15
Two modified sequencing batch reactors (SBRs), R1 and
R2, specially configured to consist of both oxic and anoxic zones,
and be operated with only a single simultaneous oxic/anoxic
phase in each treatment batch were used. R1 was operated with a
constant aeration, by contrast, R2 was operated with an air flow
varied from a lower rate in the early period of the reaction phase
to a higher rate in the later period. The operating strategy for the
reactors was also modified to combine the drawing stage of the
treated water from the previous batch and the filling stage for the
new batch into the same phase. The reactors was operated in a
sequential three-step cycle mode (simultaneous drawing and
filling; reacting; and setting) as shown in Table 4.1.
Table 4.1. Operation mode of the modified SBRs
Reactor
Time for
simultaneous
drawing and
filling, min
Time of reaction phase,
min Setting time,
min Air flow
0,4 L/min
Air flow
2,0 L/min
R1
10
0 145
25
R2 55 90
Experimental conditions
Study on effects of OLR, ammonium-N loading rate
(ANLR) and nitrogen loading rate (NLR) on the performance of
R1 and R2 was performed in the OLR and NLR ranges of 0.52 –
1.61 kg CODm-3d-1 and 0.071 – 0.32 kg Nm-3d-1, respectively.
Study on effect of COD/TN ratio on the performance of the
reactors was carried out in the COD/TN ratio range of 3.4 – 6.0.
16
4.2. Results and discussion
1) Effect of OLR on the COD removal
The results in Figure 4.4 show that both R1 and R2 almost
reached steady state after only one week from the startup. The
average COD removal efficiencies of both R1 and R2 in all
phases were quite stable and over 95%. There was no significant
difference in COD removal efficiency for both R1 and R2.
Figure 4.4. Effect of OLR on COD removal of R1 and R2
OLR (kg CODm-3d-1): I = 0.52, II = 0.73, III = 0.90, IV = 1.19, V = 1.61
Figure 4.7. Effect of NLR on ammonium removal of R1 and R2
NLR (kg Nm-3d-1): I = 0.071, II = 0.096, III = 0.16, IV = 0.21, V = 0.31
96
97
98
99
100
0
100
200
300
400
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80
H
iệ
u
s
u
ấ
t
x
ử
l
ý
N
-N
H
4
+
,
%
N
-N
H
4
+
,
m
g
/L
Thời gian vận hành, ngày
effluent N-amoni_R1 Effluent N-amoni_R2 Influent N-amoni
0
20
40
60
80
100
0
500
1000
1500
2000
2500
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80
C
O
D
r
e
m
o
v
a
l
,
%
C
O
D
,
m
g
/L
Thời gian vận hành, ngày
Influent COD Effluent COD_R1 Effluent COD_R2
Removal_R1 Removal_R2
I II
I
III
I
IV V
I II III IV V
17
2) Effect of ANLR on the ammonium-N removal
The results in Figure 4.7 show that the N-ammonium
removal of both R1 and R2 became stable after only one week
operation. Ammonium removal efficiencies of R1 and R2 were
almost the same, averagely over 99%. Average effluent
ammonium-N concentration was less than 1 mg/L.
Figure 4.10. TN removal efficiency of modified SBRs in
different phases
NLR (kg Nm-3d-1): I = 0.071, II = 0.096, III = 0.16, IV = 0.21, V = 0.31
3) Effect of NLR on the TN removal
Figure 4.10 shows that essential time for R1 and R2 to
achieve stable TN removal was 30 and 21 days, respectively. In
the stationary period, the TN removal efficiency of R1 was quite
high with an average of 88 - 92% in phases III – V. R2 was able
to achieve a steady state faster than R1. The removal efficiency
of R2 was higher than that of R1, about 97% in phases III and
IV, and 94% in phase V. At the same NLR, the TN removal
efficiency of R2 was always higher than that of R1. The TN
concentration in the effluent of R2 was significantly lower than
0
20
40
60
80
100
0
100
200
300
400
500
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80
T
-N
r
e
m
o
v
a
l,
%
T
N
,
m
g
/L
Operation time, day
Influent T-N Efluent T-N_R1 Efluent T-N_R2
Removal_R1 Removal_R2
I II III III IV
18
that of R1, always less than 25 mg/L in all three experimental
phases III - V, meanwhile, the TN concentration in the effluent
of R1 fluctuated within the range of 15 - 50 mg/L.
4) Effect of COD/TN ratio on COD removal
The results in Figure 4.13 show that no significant
differences in the COD removal efficiencies versus COD/TN
ratio were observed. The COD removal efficiencies of both
reactors were similar, with an average of over 95%.
Figure 4.13. Effect of COD/TN ratio on COD removal
5) Effect of COD/TN ratio on ammonium-N and TN removal
The N-ammonium removal efficiencies of both reactors
were over 99%, and N-ammonium concentration in the effluent
was below 1 mg/L (Fig. 4.14).
TN removal efficiencies of both reactors tended to increase
when increasing in the COD/TN ratio. These results are
consistent with expectations, since a low COD/TN ratio leads to
a shortage of organic substrates for denitrification, resulting in
low TN removal (Figure 4.15). The mean TN removal efficiency
40
50
60
70
80
90
100
0
500
1000
1500
2000
2500
3000
3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0
C
O
D
r
e
m
o
v
a
l,
%
C
O
D
,
m
g
/L
COD/TN ratio
COD Influent
COD Effluent - R1
COD Effluent - R2
COD removal - R1
COD removal - R2
19
for reactor R1 increased from 70% to 92% when raising the
COD/TN ratio from 3.4 to 6.0; meanwhile, that of reactor R2
increased from 80% to 97%. The results in Figure 4.15 also show
that TN removal efficiency of R2 was remarkably higher than
that of R1 at all COD/TN ratios investigated.
Figure 4.14. Effect of COD/TN ratio on N-ammonium removal
Figure 4.15. Effect of COD/TN ratio on TN removal efficiency
94
95
96
97
98
99
100
0
100
200
300
400
500
600
3.0 3.5 4.0 4.5 5.0 5.5 6.0
N
-a
m
o
n
iu
m
r
e
m
o
v
a
l,
%
N
-a
m
o
n
iu
m
,
m
g
/L
Tỉ lệ COD /TN
N-amoni Influent
N-amoni Effluent - R1
N-amoni Effluent - R2
Removal - R1
Removal - R2
20
40
60
80
100
3.0 3.5 4.0 4.5 5.0 5.5 6.0
T
N
r
e
m
o
v
a
l,
%
COD/TN ratio
R1 R2
20
CHAPTER 5. PROPOSAL OF AN APPROPRIATE
TREATMENT PROCESS FOR NRP WASTEWATER
5.1. Proposed treatment process
Through the results achieved in this study, an energy and
nutrients recovering wastewater process for NRP wastewater
integrating physicochemical and biological processes as in
Figure 5.1 was proposed.
Figure 5.1. Proposed appropriate treatment process for NRP
wastewater
5.2. Process material balance
Based on results of the material balance (Table 5.1 and
Figure 5.2), it can be seen that the proposed process could ensure
that the effluent quality could meet the discharge requirements
according to the Vietnam Regulation QCVN 01-MT: 2015
BTNMT. In addition, with the scale of Ha Tinh Rubber Factory,
about 320 kg MAP per day could be recovered each day. The
biogas amount that could be recovered daily is about 352 Nm3,
equivalent to around 200 Nm3 methane. In terms of energy, it is
equivalent to about 200 kg of oil or nearly 2000 kWh.
Rubber latex
seperating
pond
Equalizati
on tank
EGSB
MAP
prepicipation
Product drying
furnace
Intermediate
tank
B
io
g
a
s
Wastewater
Efluent Modified
SBR
Stationa
ry pond
MAP
product
21
Table 5.1: Influent parameters, calculation results for effluent
Parameters Unit Influent (1) Effluent (6)
COD mg/L 6,480 74.2
TN mg/L 285 31.0
TP mg/L 186 24.8
SS mg/L 500 50.0
Point (1) (2) (3) (4) (5) (6) (7) (8) (9)
Q, m3/d 220 232.7 232.7 232.7 232.7 212.1 20.6 12.7 7.9
Q, m3/h 9.2 9.7 9.7 9.7 9.7 8.8 0.9 0.5 0.3
COD,
mg/L
6480 6181 1854 1483 1483 74.2 - 1000 -
COD
load,
kg/d
1426 1438 431.5 345.2 345.2 15.7 - 12.7 -
TN,
mg/L
285 376 376 310 310 31.0 - 100. -
TN load
kg/day
63 87.5 87.5 72.1 72.1 6.6 - 1.3 -
TP,
mg/L
186 177 177 35.4 35.4 24.8 - 24.8 -
TP load
, kg/day
41 41.2 41.2 8.2 8.2 5.3 - 0.3 -
SS,
mg/L
500 500 200 200 200 50.0 8000 500.0 20000
SS load,
kg/day
110 116 46.5 46.5 46.5 10.6 165 6.3 158
Figure 5.2. Results of calculating the material balance
22
CONCLUSIONS AND RECOMMENDATIONS
Conclusions
1) Generation of granular sludge in ESGB reactor after 3 months
startup was successfully performed. The reactor could be stably
operated in the OLR range of 7 - 20 kg CODm-3d-1 with average
COD removal of over 80%. Biogas conversion yield for NRP
wastewater was 0.37 L/g removed COD.
2) Applicability and appropriate conditions for MAP
precipitation in the nutrient recovery from the NRP wastewater
were clarified. The optimal pH for MAP precipitation was 9.5, at
which nearly 45% of phosphate-P in NRP wastewater could be
recovered without addition of magnesium source. In the case of
magnesium addition, the optimal Mg2+ : PO43- molar ratio and
phosphate-P removal efficiency were 1.2 : 1.0 and 93.3%,
respectively. When both magnesium and phosphate were added,
the optimal Mg2+ : NH4+ : PO43- molar ratio was 1.4 : 1.0 : 1.0, at
which the removal efficiencies of phosphate-P and ammonium-
N, were 97.1% and 80.9% respectively.
3) A new modified SBR capable of effectively and
simultaneously removing organic and nitrogen substances from
NRP wastewater was successfully developed. The performance
of the reactor was significantly improved compared to
conventional SBRs and nitrification/denitrification reactors. At
OLRs of 0.9 - 1.6 kg CODm-3d-1 and NLRs of 0.16 - 0.31 kg
Nm-3d-1, average removal efficiencies of COD, ammonium-N
and TN were 97 %, nearly 100% and 94 - 97%, respec
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